ISSN:
Website: www.jomc.vn
Evaluation on properties of unired bricks containing red mud and stone dust
Abstract
Utilizing waste materials generated from the aluminum extraction process to produce unfired bricks provides multiple advantages, including land resource conservation, reduction of environmental pollution, and the creation of an alternative raw material supply. In this study, red mud (RM) obtained from an aluminum processing plant, combined with stone dust, served as the main ingredients for fabricating unfired bricks. Additionally, supplementary materials such as rice husk ash and fly ash were incorporated as additives in varying proportions within the brick formulation. The bricks were evaluated through a series of tests, including physical property assessments, compressive strength testing, water absorption analysis, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analysis. The test results indicate the potential of combining red mud and stone dust in improving the properties of non-fired bricks. For example, a mixture containing 5% red mud (R05) achieved a compressive strength of up to 6.3 MPa after 28 days and a water absorption rate of 9.7%, meeting Vietnamese standards for concrete bricks.
References
- E. Atan, M. Sutcu, A.S. Cam, Combined effects of bayer process bauxite waste (red mud) and agricultural waste on technological properties of fired clay bricks, J. Build. Eng. 43 (2021) 103194. https://doi.org/https://doi.org/10.1016/j.jobe.2021.103194.
- S. Singh, M.U. Aswath, R. V Ranganath, Performance assessment of bricks and prisms: Red mud based geopolymer composite, J. Build. Eng. 32 (2020) 101462. https://doi.org/https://doi.org/10.1016/j.jobe.2020.101462.
- L. Zhang, Production of bricks from waste materials – A review, Constr. Build. Mater. 47 (2013) 643–655. https://doi.org/https://doi.org/10.1016/j.conbuildmat.2013.05.043.
- H. Zhao, H. Gou, Unfired bricks prepared with red mud and calcium sulfoaluminate cement: Properties and environmental impact, J. Build. Eng. 38 (2021) 102238. https://doi.org/https://doi.org/10.1016/j.jobe.2021.102238.
- T. Çiçek, Y. Çinçin, Use of fly ash in production of light-weight building bricks, Constr. Build. Mater. 94 (2015) 521–527. https://doi.org/https://doi.org/10.1016/j.conbuildmat.2015.07.029.
- T. Poinot, M.E. Laracy, C. Aponte, H.M. Jennings, J.A. Ochsendorf, E.A. Olivetti, Beneficial use of boiler ash in alkali-activated bricks, Resour. Conserv. Recycl. 128 (2018) 1–10. https://doi.org/https://doi.org/10.1016/j.resconrec.2017.09.013.
- W. Hu, Q. Nie, B. Huang, X. Shu, Q. He, Mechanical and microstructural characterization of geopolymers derived from red mud and fly ashes, J. Clean. Prod. 186 (2018) 799–806. https://doi.org/https://doi.org/10.1016/j.jclepro.2018.03.086.
- J. He, J. Zhang, Y. Yu, G. Zhang, The strength and microstructure of two geopolymers derived from metakaolin and red mud-fly ash admixture: A comparative study, Constr. Build. Mater. 30 (2012) 80–91. https://doi.org/https://doi.org/10.1016/j.conbuildmat.2011.12.011.
- W. Hajjaji, S. Andrejkovičová, C. Zanelli, M. Alshaaer, M. Dondi, J.A. Labrincha, F. Rocha, Composition and technological properties of geopolymers based on metakaolin and red mud, Mater. Des. 52 (2013) 648–654. https://doi.org/https://doi.org/10.1016/j.matdes.2013.05.058.
- F. Zhu, J. Liao, S. Xue, W. Hartley, Q. Zou, H. Wu, Evaluation of aggregate microstructures following natural regeneration in bauxite residue as characterized by synchrotron-based X-ray micro-computed tomography, Sci. Total Environ. 573 (2016) 155–163. https://doi.org/https://doi.org/10.1016/j.scitotenv.2016.08.108.
- A.U. Nisa, P. Singh, An alkali activated geopolymer concrete brick incorporated with devri stone quarry dust, Mater. Today Proc. (2023). https://doi.org/https://doi.org/10.1016/j.matpr.2023.03.085.
- TCVN 6355-2009, Bricks – Test methods, (2009).
- TCVN 6477-2016, Concrete bricks, (2016).

